With the continuous development of the stone crushing industry, the stone crusher has become indispensable equipment. In recent years, it has even become a leader in the mining industry due to its wide applications. Indeed, stone crushing equipment can crush various kinds of ores, cement, refractories, glass raw materials, mechanism building sands, stone, and various metallurgical slags and so on.
Furthermore, a stone crusher plant is widely used to crush materials in mining smelting, building material, road, railway, water conservancy, engineering field, chemical industry, mining field, and other fields. In the engineering field, a stone crushing plant is ideal equipment for producing machine-made sand, cushion material, asphalt concrete, cement concrete aggregate, and so on. In the mining field, it is widely used in the crushing process. It can produce a large amount of coarsely crushing materials and improve the processing capacity.
Types of Stone Crushers:
As Aimix’s experts say, it is not specific crushing equipment or a specific kind of machine. It consists of a stone jaw crusher, impact crusher, compound cone crusher, single hammer crusher, vertical impact crusher, rotary crusher, stone cone crusher machine, roller crusher, double roller crusher, ball mill, Raymond mill, sand making machine, sand washing machine, high pressure hanging roller mill, etc. That means, there are many types of crushing equipment.
Stone Crusher Parts:
The main parts of an impact-type stone crusher machine are springs, railings, front frame, frame, square steel, impact plate bolts, turning device, spindle, plate hammer, rotor frame, lining plate, a locking block, a pressing block, etc. Today, Aimix will mainly introduce the following parts.
The hammer’s shape of the stone crusher is closely related to the way of tightening and the working load. The design of the plate hammer should meet the requirements of reliable operation, easy loading and unloading, and the improvement of metal utilization. Plate hammer is generally made of high chromium cast iron, high manganese steel, and other wear-resistant alloy steel. Plate hammer has a lot of shapes: long strip, T-shaped, S-shaped, shaped, and other shapes.
This part is widely used in all kinds of mining machinery. The material of the automatic stone crusher plant is excellent and the performance is stable. The pressing block has a stable chemical composition, reasonable heat treatment process, good abrasion resistance, high strength, and so on.
The function of the impact plate is to bear the impact of the material which are crushed by the hammer. The counterattack plate is usually welded by a steel plate. The counterattack surface has a wear-resistant lining plate or a counter roller. In addition, most of the rotors of the impact crushers are made of integral cast steel. The structure is durable and easy to install. The hammer can meet almost all the crushing requirements. And the rotor of a small and light impact crusher can also be welded by a steel plate.
Technical Characteristics of Best Stone Crusher Plant:
As a professional crusher exporter, Aimix’s stone crusher design has many excellent features compared with ordinary crusher.
- The limestone grinding machine not only has fine crushing and coarse grinding function, but also has high crushing efficiency;
- Aimix’s stone crusher unit has a simple structure, easy installation and maintenance, low operation cost, and so on;
- The finished product has an excellent grain shape. And these finished products are suitable for aggregate shaping, artificial sand producing, and highway aggregate production;
- The product accumulation density is large, and the iron pollution is extremely small.
Stone Crushing Process:
In order to turn different types and sizes of stone materials into the required size we need, we always need more than one type of stone crusher machine. Actually, four kinds of crushing machines are needed in this process. Besides, Aimix’s expert classifies crushers into the following stone crusher class: jaw crusher as the primary crushing machine, impact crusher is usually the secondary crushing equipment, and the sand-making machine is always used in the third crushing stage. Aimix, a reliable crusher supplier, tells us the detailed stone crusher plant process here.
The First Stage: Primary Crushing
In this stage, we generally use a jaw crusher to crush the stone materials coarsely. The stone crusher plant design is excellent: the machine has a high processing capacity and a large crushing ratio. Moreover, it has advanced technology, long service life, reliable working condition, easy maintenance, and other advantages. Therefore, using a jaw crusher is the best choice.
Feed opening size(mm): 250*400
Adjusting range of discharge opening(mm):20-60
Processing capacity(t/h): 5-10
Rotation speed of eccentric shaft(r/min):300
Mixing power(kw): 15
Total weight(T): 2.8
Feed opening size(mm): 250*750
Adjusting range of discharge opening(mm):25-60
Processing capacity(t/h): 13-35
Rotation speed of eccentric shaft(r/min):330
Mixing power(kw): 22
Total weight(T): 5.5
Specifications of Aimix’s Jaw Crusher:
|(Model)||Feed opening size(mm)||Max.Feeding size(mm||Adjusting range of discharge opening(mm)||Processing capacity
|Rotation speed of eccentric shaft(r/min||Mixing power(kw)||Total weight(T)||Dimension(L*W*H)(mm)|
The Second Stage: Secondary Crushing
In this stage, you can use a fine jaw stone crusher or an impact crusher, or a cone crusher. The three kinds of equipment are all fine crushing machines, and users can choose crushers flexibly according to their needs. They can turn the crushed stones into smaller particles.
Diameter of feeding inlet(mm): 400*1080
Max. feeding Aggregate Size(mm): 350
Power(kw): 6P 110
Total weight(T): 17.7
Diameter of feeding inlet(mm): 1260*2040
Max. feeding Aggregate Size(mm): 800
Total weight(T): 83.21
Specifications of Aimix’s Impact Crusher:
|Diameter of feeding inlet
|Max.feeding Aggregate Size
The Third Stage: Finely Crushing and Shaping
This stage is an important part of the whole process. We often use a sand making machine to turn crushed stone materials into the required size. This kind of stone crusher plant design can meet the need. After sieving by the vibrating screen, suitable materials will be sent into the sand machine again, and unsuitable materials will be sent to the finished product stack.
Throughput Capacity (t/h) Cascade and central feeding: 150-280
Throughput Capacity (t/h)Central feeding:70-140
Max.Feeding dimension (mm) Soft materia: <35
Max.Feeding dimension (mm) Hard materia: <30
Rotation speed(r/min): 1700-1900
Double motor power (kw): 110-150
Overall dimension (LxWxH)(mm): 4100*2330*2300
Power: 380V, 50HZ
Throughput Capacity (t/h) Cascade and central feeding: 240-380
Throughput Capacity (t/h)Central feeding:120-200
Max.Feeding dimension (mm) Soft materia: <40
Max.Feeding dimension (mm) Hard materia: <35
Rotation speed(r/min): 1500-1700
Double motor power (kw): 180-220
Overall dimension (LxWxH)(mm): 4100*2500*2700
Power: 380V, 50HZ
Specifications of Aimix’s Sand Making Production Line:
|Throughput Capacity (t/h)||Cascade and central feeding||150~280||240~380||350~540||500~640|
|Max.Feeding dimension (mm)||Soft material||<35||<40||<45||<50|
|Double motor power (kw)||110~150||180~220||260~320||400~440|
|Overall dimension (LxWxH)(mm)||4100×2330 ×2300||4140×2500 ×2700||4560×2600 ×2900||5100×2790 ×3320|
|Librication System||Double pump motor power||2X0.31kW|
|Safety||Alternative double pump oil supply;machine stops automatically without oil flow or oil pressure.water cooling,motor warm start in winter.|
|Overall dimension (LxWxH)||820X520X1270|
|Gasoline tank heating power||2KW|
The Fourth Stage: Cleaning the Finished Product
After cleaning by the sand washing machine, the stone making process is basically completed, and the final stone particles are transferred by belt conveyor.
We have said the whole stone-making process. If you want to know more information about the crusher, you can visit Aimix’s website. You can learn more detailed knowledge about the crushing machine, such as stone crusher plant video, crusher’s components photos, etc.
Stone Crusher Project Report:
Aimix’s crusher has been successfully exported to many countries. In addition, all of our machines have made outstanding contributions to the mining crushing industry. Therefore, our stone crusher project has been appreciated by all the customers. In addition, we are committed to manufacturing the perfect product. So, we will try our best to solve the current problems with our machines and produce the best crusher for all the customers. Besides, we will always make stone crusher plant project reports to conclude the problems we meet and make our product better.
Stone Crusher Images:
You will see many stone crusher machine images and the related crusher machines by visiting Aimix’s website. And our website has introduced more than 20 kinds of crusher equipment. Besides, you can also know detailed information about stone crusher spare parts. And we will give you the most professional solutions to the problem of the crusher machine.
Stone Crusher Machine Manufacturer:
There are countless crushes machine manufacturers around the world. However, Not all manufacturers are reliable. Some crusher equipment manufacturers have high machine prices, and some manufacturers do not have high-quality equipment. They can not be called reliable suppliers. In any case, you should choose a professional stone crushing machine supplier from numerous mining machinery manufacturers.
So far, Aimix has done stone crushing business for more than 30 years. And it can supply customers from all over the world with the following equipment: jaw crusher, impact crusher, cone crusher, gravel crusher, sand making production line, sand making machine, mobile crushing plant, vibrating screen, and so on. Besides, Our products have been delivered to more than 60 countries, such as Algeria, Australia, Bhutan, Bolivia, Brazil, Cambodia, Congo, Egypt, France, India, and so on. Therefore, you can choose us without hesitation.
You can visit our website to know more about products and get more information. Besides, We can show you more information about the crusher you want to purchase.
As one of the reliable crusher suppliers, Aimix has developed and manufactured crushing machines and related products for more than 30 years. Due to the high quality and reasonable price, all of our machines are popular with our customers. Of course, we have a superior stone crusher factory to manufacture all the popular machines. Moreover, all the crushing machines have perfect stone crusher plant layouts to meet different crushing demands.
There are many manufacturers in the stone crushing industry. Therefore, it is self-evident that choosing a suitable supplier is very crucial. Aimix is reliable because we ensure our products’ quality. In recent years, we have built stone crusher machine projects in many countries.
If you need to purchase a stone crusher machine or a coal crusher machine or other related equipments, please don’t hesitate to choose Aimix. You can send us an e-mail or contact us online, we will show you more information before you buy our machines. We will provide you with the best products!