Crushing stones or ores is a challenging and labor-intensive undertaking that demands specialized expertise. The generic term for a device employed in stone crushing is referred to as a “crusher.”
Crushers play a crucial role, particularly during the initial extraction of rocks.
Enormous facilities and robust machinery are indispensable for the task of breaking down these massive rocks. Utilizing the machine for crushing stone, rocks are fragmented into smaller fragments, ultimately transforming into raw materials suitable for the construction industry.
These processed stones find application in various construction projects, including the construction of roads, bridges, and infrastructure.
Types of Stone Crushing Plant
Stone crushing is a complex process, but it doesn’t have to be confusing. Here’s a breakdown of the three most common types of crusher equipment in the field.
Mobile Jaw Crusher: Think of this as the “tough guy” of the crushing world. Built for hard rocks, it uses strong jaws (one fixed, one movable) to break down materials.You’ll find it in mining, construction, and even the chemical industry.
Mobile Impact Crusher: This is the “jack-of-all-trades”. Impact crusher handles both soft and hard materials, even when they’re wet. From building materials to ore processing, it’s a versatile machine that gets the job done.
Mobile Cone Crusher: It has advanced technology and high power.It’s a hydraulic crusher that’s perfect for medium-hard materials and can even create fine crushes for special processes.You’ll see it in metallurgy, construction, and other industries that need specific raw materials.
| Model | APY3-1010F | APY3-1210F | APY3-1214F | APY3-1315F |
|---|---|---|---|---|
| Feeder model | APG-3090W | APG-3896W | APG-3896W | APG-4211W |
| Crusher model | APF-1010H | APF-1210H | APF-1214H | APF-1315H |
| Vibrating screen model | APS-1548Y | APS-1848Y | APS-1860Y | APS-2160Y |
| Tire configuration | Parallel three shafts | Parallel three shafts | Parallel three shafts | Parallel three shafts |
| Return belt conveyor model | B650 | B650 | B800 | B1000 |
| Feeder belt conveyor model | B650 | B800 | B800 | B1000 |
| Under-sieve belt conveyor model | B800 | B800 | B1000 | B1000 |
| Production capacity (t/h) | 70-150 | 100-285 | 150-350 | 180-500 |
| Transport length (mm) | 13000 | 15800 | 15800 | 16500 |
| Transport width (mm) | 2500 | 2550 | 2550 | 3000 |
| Transport height (mm) | 4200 | 4500 | 4500 | 4500 |
| Weight (t) | 41 | 45 | 53 | 60 |
Things you need to consider before buying a crusher
If you want to buy a stone crusher plant, then you should consider these things below.
1. Market research and planning: Before starting stone crusher plants, it is necessary to conduct market research to understand the demand and competition of the local construction industry. According to the survey results, detailed planning is carried out to determine the site, production scale and product type.
2. Environmental protection and regulations: The construction of the stone crushing factory needs to comply with environmental protection regulations to ensure that the production process does not cause too much impact on the environment. Apply for relevant environmental permits and other necessary regulatory documents.
The process may vary slightly in different countries, but all need to get approval from the government. For example, the following procedures are required in China:
- Registering a business name
- Mining license from Bureau of Land Management
- Approval from Social Security office
- Approval from Environmental Protection Bureau
- Get the business license
- Obtainment of tax registration certificate
3. Purchase equipment: Choose the right stone crushing equipment according to the production scale and product type, which may include jaw crusher, impact crusher, cone crusher, etc. Ensure the quality of the equipment is reliable and can meet the production needs.
4. Construction of plant and infrastructure: Construction of plant according to the site determined by the plan, and equipped with necessary infrastructure, such as power, water, etc.
5. Personnel training and recruitment: Train production operators to ensure that they understand equipment operation and safety procedures. At the same time, management and technical staff are recruited according to the scale of production.
6. Production and operation: After starting the stone crusher factory, the production and operation will be carried out. Regular inspection of equipment status and maintenance to ensure stable production.
Costs of stone crushing plant
Stone crusher plant setup cost involves before, during, and after costs and is a process that requires careful planning and thorough consideration.
Here is a brief breakdown of the costs of these stages:
Upfront cost:
Before starting a crusher machine for stone, market research and planning are required first. The cost of this stage mainly includes:
- Market research expenses: Conduct a survey of the demand and competition of the local construction industry to determine the market prospects. This may involve hiring market research agencies or professionals, as well as the cost of collecting relevant data.
- Site selection and planning costs: including the cost of finding a suitable site, planning and design, and obtaining relevant permits.
- Environmental compliance costs: Preparing facilities to comply with environmental regulations may require environmental impact assessments and obtaining the appropriate environmental permits, which will involve certain costs.
Intermediate cost:
In the construction process of the crusher plant, the medium-term costs mainly include:
- Equipment acquisition costs: Get to know stone crusher price. Select and purchase crushers and their supporting equipment to ensure that they meet production needs, which may be the main part of the investment.
- Construction and infrastructure costs: Building plants, installing equipment, and equiping necessary infrastructure, such as electricity and water, require a certain amount of investment.
- Personnel training and recruitment costs: Train production operators, recruit managers and technicians, and ensure that the team has the necessary skills for operation and management.
Later cost:
Once the stone crusher machine plant is officially put into operation, the later costs mainly include:
- Production and operating costs: including raw material procurement, energy consumption, production staff wages, etc., to maintain the normal operation of the crusher stone.
- Equipment maintenance costs: regular inspection and maintenance of the crusher and other equipment to ensure that the equipment is in good condition.
- Marketing expenses: carry out product marketing, expand sales channels and improve brand awareness, which is also part of the later investment.
In general, the establishment of a crushing plant is a project that needs to consider multiple aspects, including early market research, medium-term equipment and infrastructure construction, and later production operations and market promotion. Reasonable planning and capital investment will help ensure the smooth start-up and sustainable development of the stone cresar plant.
If you are looking for stone crusher for sale, make sure learn more details before making up your mind. You can visit our website to get to know all kinds of stone crushing plant.
About us:
AIMIX is a professional crusher company. With a strong focus on innovation and excellence, we have opened up markets in the global crushing industry. Our products are exported to multiple countries in Asia, Africa, North America, South America, Europe and Oceania, and are used in building materials, mining, road construction and other fields.
As one of best stone crusher manufacturing company, Aimix promise to offer you:
Quality Products & Services:
We have more than 200 employees and the factory covers an area of 15,000 square meters. Our crushers are designed to provide optimal performance, durability and low maintenance. We use high-quality materials and advanced manufacturing processes to ensure that our products meet the highest quality and safety standards. Whether you are dealing with coarse crushing, medium crushing or fine crushing, no matter how much feed and discharge you need, we can meet your requirements.
Innovation & Research:
With more than 40 years of experience, our team of engineers and technical experts have a deep understanding of the complexities of crushing technology. This wealth of knowledge is reflected in the superior quality and performance of our crushers. We are also constantly pushing boundaries to develop new and improved crushing technologies. Some of our crushing products are equipped with automatic control systems and vibration monitoring systems. This helps to reduce manual intervention and operational errors to ensure the stable operation of the crusher.
Choose AIMIX, you will get reliable products and excellent after-sales support. Let us work together to help you achieve project success!