As we all know, a vibrating screen is a kind of sieve machine. With the development of the crushing and screening industry, the vibratory screener has become more and more important. Because people always use screen machines to screen materials that are crushed by various kinds of crushing equipment. Moreover, the vibratory sieve has extensive applications. It is widely used in mining, coal crushing, metal smelting, building material, refractory, light industry, chemical, and other industries. It can screen all kinds of stones, such as limestone, granite, marble, basalt, iron ore, river pebble, shale, bluestone, coal, gypsum, alunite, and so on.
Excellent Advantages of Vibrating Screen Separator:
In order to meet the requirements of the ore crushing industry, Aimix Group has been committed to the development and research of vibratory screen separators for several years. So far, our technology has reached a world advanced level. Therefore, Aimix’s mobile vibratory screen has many superior advantages compared with an ordinary vibratory sieve:
1. Due to the strong vibration of the sand vibrating screen box, materials blocking will be greatly reduced. Therefore, the screen will have a high screening efficiency and productivity.
2. Aimix’s vibrating screen for sale has a simple structure, and the replacement of the screen is simple.
3. It is more energy-saving than ordinary screens.
Vibrating Screen Design:
Aimix’s vibrating screen is generally composed of a vibrator, screen box, support or suspension device, transmission device, and so on.
Vibrator:
Different types of vibratory screeners have different vibrators. The vibration mainly consists of a rotary vibrator, piston vibrator, and impact type vibrator.
Screen box:
The sieve box of gravel crusher vibrating screen is composed of a screen frame, a screen surface and a pressing device. Aimix Group‘s screen frame is composed of side plates and beams. The screen frame must be rigid enough.
Support device:
There are two kinds of support devices for Aimix’s circular vibrating screen separator: hanging type and sitting type. The installation of a hanging support device is complex. However, the sitting type installation is relatively simple, and the installation height is low. So, it generally is preferred. The support device of a vibrating screen is mainly composed of elastic elements, such as spiral springs, plate springs and rubber springs.
Transmission device:
Aimix’s high-frequency vibrating screen usually adopts a V-belt driving device. Besides, the structure of the vibrating screen is simple, and the rotation speed of the vibrator can be chosen arbitrarily. But the belt is easy to slip when running, and the screen mesh may be blocked. The horizontal vibrating screen is also driven directly by the coupling. The coupling can keep the steady rotation of the vibrator, and the service life is long, but the speed of the vibrator is difficult to adjust.
Number of screen: 2
Screen area(㎡): 6
Maximum feed size(mm): 400
Capacity(m3/h): 8-60
Vibration power(r/min): 800-970
Double amplitude(mm): 8
Motor power(kw): 5.5
Sieve angle(°): 20
Total weight(kg): 3500
Long * wide * high(mm): 2930*1860*870
Number of screen: 3
Screen area(㎡): 9
Maximum feed size(mm): 400
Capacity(m3/h): 10-70
Vibration power(r/min):800-970
Double amplitude(mm):8
Motor power(kw): 5.5
Sieve angle(°): 20
Total weight(kg): 3850
Long * wide * high(mm): 3070*1860*1210
Number of screen: 4
Screen area(㎡): 27
Maximum feed size(mm): 400
Capacity(m3/h): 22-155
Vibration power(r/min):800-970
Double amplitude(mm): 8
Motor power(kw): 18.5
Sieve angle(°): 20
Total weight(kg): 7800
Long * wide * high(mm): 5930*2210*2060
Specifications of Aimix’s Vibrating Sieve:
| Model | Number of screen | Screen area(㎡) | Screen size (mm) |
Maximum feed size
(mm) |
Capacity(m³/h) | Vibration power
(r/min) |
Double amplitude
(mm) |
Motor power
(kw) |
Sieve angle(°) | Screen size(mm) | Total weight(kg) | Long * wide * high(mm) |
| 2YK1225 | 2 | 6 | 4-50 | 400 | 8-60 | 800-970 | 8 | 5.5 | 20 | 1200×2500 | 3500 | 2930×1860×870 |
| 3YK1225 | 3 | 9 | 4-50 | 400 | 10-70 | 800-970 | 8 | 5.5 | 20 | 1200×2500 | 3850 | 3070×1860×1210 |
| 2YK1230 | 2 | 7.2 | 4-50 | 400 | 12-78 | 800-970 | 8 | 7.5 | 20 | 1200×3000 | 4200 | 3430×1860×870 |
| 3YK1230 | 3 | 10.8 | 4-50 | 400 | 13-80 | 800-970 | 8 | 7.5 | 20 | 1200×3700 | 4600 | 3570×1860×1210 |
| 2YK1237 | 2 | 8.88 | 4-50 | 400 | 15-86 | 800-970 | 8 | 7.5 | 20 | 1200×3700 | 4600 | 4050×1860×870 |
| 3YK1237 | 3 | 13.32 | 4-50 | 400 | 16-90 | 800-970 | 8 | 7.5 | 20 | 1500×3500 | 5200 | 4270×1860×1210 |
| 2YK1535 | 2 | 10.5 | 5-50 | 400 | 20-125 | 800-970 | 8 | 11 | 20 | 1500×3500 | 5890 | 4120×2210×1230 |
| 3YK1535 | 3 | 15.75 | 5-50 | 400 | 21-125 | 800-970 | 8 | 11 | 20 | 1500×3500 | 6700 | 4360×2210×1610 |
| 2YK1545 | 2 | 13.5 | 5-50 | 400 | 22-150 | 800-970 | 8 | 15 | 20 | 1500×4500 | 6330 | 5120×2210×1230 |
| 3YK1545 | 3 | 20.25 | 5-50 | 400 | 22-150 | 800-970 | 8 | 15 | 20 | 1500×4500 | 6800 | 5360×2210×1610 |
| 4YK1545 | 4 | 27 | 5-50 | 400 | 22-155 | 800-970 | 8 | 18.5 | 20 | 1500×4500 | 7800 | 5930×2210×2060 |
| 2YK1548 | 2 | 14.4 | 5-50 | 400 | 22.5-162 | 800-970 | 8 | 15 | 20 | 1500×4800 | 6980 | 5420×2210×1230 |
| 3YK1548 | 3 | 21.6 | 5-50 | 400 | 22.5-162 | 800-970 | 11 | 15 | 20 | 1500×4800 | 7700 | 5660×2210×1610 |
| 4YK1548 | 4 | 28.8 | 5-50 | 400 | 22.5-162 | 800-970 | 8 | 18.5 | 20 | 1500×4800 | 8700 | 6230×2210×2060 |
| 2YK1848 | 2 | 17.28 | 5-80 | 400 | 25-206 | 750 | 8 | 15 | 20 | 1800×4800 | 9080 | 5420×2550×1420 |
Vibrating Screen Working Principle:
Many customers may do not understand screen machine’s working principle. Here, Aimix will give you a detailed description.
The actual screening process of a round vibrating screen is: a large number and different sizes of mixed materials will be sent to the sieve surface, and only a part of the particles will touch the screen surface. Due to the vibration of the screen box, materials on the sieve are loose. So that the gap of large particles will be expanded further, small particles can pass through the gap and will be moved to the lower sieve or transporter. However, big particles can not pass through the gap of small materials. Chaotic particles will be separated: small size materials will be separated under the screen, and big materials will still remain on the screen. At last, all the materials will be separated by the rotary vibrating screen. Therefore, they can enter the next gravel crusher.
Performance Features of Vibratory Sand Screening Machine:
There are various features of screen machines, Aimix’s expert will introduce them from the following points.
Firstly, the circular vibrating screen uses a vibrator as power, so it has strong exciting force.
Secondly, both sieve beams and sieve boxes adopt high-strength bolts. And vibrating screen machine has a simple structure and easy maintenance.
Thirdly, it uses tire coupling. So it has a flexible connection and smooth operation.
Lastly, its machine structure has a small amplitude, high frequency, and large angle. So the circular Vibrating Screen has high efficiency, long service life, low power consumption, low noise, and so on.
Number of screen: 3
Screen area(㎡): 43.2
Maximum feed size(mm): 400
Capacity(m3/h): 70-620
Vibration power(r/min): 970
Double amplitude(mm): 8
Motor power(kw): 37
Sieve angle(°): 20
Total weight(kg): 17600
Long * wide * high(mm): 7300*3140*1910
Number of screen: 2
Screen area(㎡): 39.2
Maximum feed size(mm): 400
Capacity(m3/h): 120-620
Vibration power(r/min): 750
Double amplitude(mm): 8
Motor power(kw): 22*2
Sieve angle(°): 20
Total weight(kg): 21200
Long * wide * high(mm): 7600*4320*1750
Specifications of Aimix’s Vibratory Sieve:
| Model | Number of screen | Screen area(㎡) | Screen size (mm) |
Maximum feed size
(mm) |
Capacity(m³/h) | Vibration power
(r/min) |
Double amplitude
(mm) |
Motor power
(kw) |
Sieve angle(°) | Screen size(mm) | Total weight(kg) | Long * wide * high(mm) |
| 2YK1848 | 2 | 17.28 | 5-80 | 400 | 25-206 | 750 | 8 | 15 | 20 | 1800×4800 | 9080 | 5420×2550×1420 |
| 3YK1848 | 3 | 25.92 | 5-80 | 400 | 32-276 | 750 | 8 | 18.5 | 20 | 1800×4800 | 9600 | 5660×2550×1780 |
| 4YK1848 | 4 | 34.56 | 5-80 | 400 | 32-285 | 750 | 8 | 22 | 20 | 1800×4800 | 11100 | 6290×2550×2160 |
| 2YK1854 | 2 | 19.44 | 5-80 | 400 | 32-312 | 800-970 | 8 | 18.5 | 20 | 1800×5400 | 10150 | 5960×2550×1420 |
| 3YK1854 | 3 | 29.16 | 5-80 | 400 | 32-312 | 800-970 | 8 | 22 | 20 | 1800×5400 | 10840 | 6260×2550×1780 |
| 4YK1854 | 4 | 38.88 | 5-80 | 400 | 32-336 | 800-970 | 8 | 30 | 20 | 1800×5400 | 12840 | 6830×2550×2160 |
| 2YK2160 | 2 | 25.2 | 5-100 | 400 | 50-475 | 970 | 8 | 30 | 20 | 2100×2600 | 11780 | 6720×2840×1530 |
| 3YK2160 | 3 | 37.8 | 5-100 | 400 | 50-475 | 970 | 8 | 30 | 20 | 2100×2600 | 12800 | 7030×2840×1910 |
| 4YK2160 | 4 | 50.4 | 5-100 | 400 | 50-497 | 970 | 8 | 37 | 20 | 2100×2600 | 14800 | 7300×2840×2380 |
| 2YK2460 | 2 | 28.8 | 5-100 | 400 | 65-550 | 970 | 8 | 37 | 20 | 2400×6000 | 15600 | 7020×3140×1530 |
| 3YK2460 | 3 | 43.2 | 5-100 | 400 | 70-620 | 970 | 8 | 37 | 20 | 2400×6000 | 17600 | 7300×3140×1910 |
| 4YK2460 | 4 | 57.6 | 5-100 | 400 | 80-680 | 970 | 8 | 45 | 20 | 2400×6000 | 19600 | 7600×3140×2380 |
| 2YK2870 | 2 | 39.2 | 5-100 | 400 | 120-680 | 750 | 8 | 22×2 | 20 | 2800×7000 | 21200 | 7600×4320×1620 |
| 3YK2870 | 3 | 58.8 | 5-100 | 400 | 180-720 | 750 | 8 | 22×2 | 20 | 2800×7000 | 22400 | 7800×4320×2120 |
| 2YK3072 | 2 | 43.2 | 5-100 | 400 | 200-700 | 750 | 8 | 22×2 | 20 | 3000×7200 | 23600 | 7800×4520×1750 |
Introduction of linear Vibratory Sieve:
As we have said, the screening machine consists of several types of screeners. And the linear screen is a kind of vibrating screen. This kind of small vibrating screen has various superior features:
Firstly, it has a low cost. Screens of the linear vibrating sieve can be replaced several times. And this kind of screening machine has a long service life, so it can reduce the replacement cycle and user’s production cost.
Secondly, it has a high production capacity. The linear vibrating sieve uses the vibrating motor as the vibration source so that the materials can be thrown on the screen mesh while moving forward. From the feeder, materials can evenly enter the sieve’s feed inlet, and then different specifications of materials can be separated by the vibratory screen. And these materials will be discharged respectively from the corresponding discharging hole. And these materials will not be blocked, which provide more convenience to the crushing and screening machine
Thirdly, it has easy operation and maintenance. The vibrator screen structure design is excellent. And it is convenient to replace screen mesh. Besides, the screen machine design is reasonable. The machine is easy to install, and one person can operate the screen machine easily. So the machine can not only save time for the customer but also reduce the labor force.
Lastly, it has a high screening degree. The screen box of the linear vibrating sieving machine is made of several kinds of steel plates of different thicknesses, so the box has certain strength and rigidity when processing materials. Moreover, the screen is made of low carbon steel, brass, bronze, stainless steel wire and other kinds of materials. So the screening accuracy can be greatly improved. Besides, this kind of machine has no dust pollution, so it is environmentally friendly.
Besides, Aimix’s double deck vibrating screen and single deck vibrating screen also have many advantages, and they have also been widely adopted in many industries. If you want to purchase these machines, you can also contact us for more detailed information.
Aimix Group, one of the most professional vibrating screen manufacturers, can not only produce all kinds of circular vibratory screeners, but also manufacture all types of stone crusher machines. If you want to purchase a screen machine or other crushing and mining equipment, please don’t hesitate to choose us!
Aimix’s mobile screening equipment not only has high quality, but also has cheap price. Because we have a reliable factory to produce our equipment especially, so you can get the best vibrating screen price from Aimix! All kinds of vibratory sieves can be customized according to the actual needs of users. If you want to buy, please contact us and we will provide you high quality circular vibratory screeners and separators and the most professional services!