AIMIX Complete Crushing Production Line Solutions

Stationary VS Mobile Crusher Plant for Selection

With the increase in construction and infrastructure projects, crushing plants play a crucial role in the modern construction industry as they produce the sand and gravel aggregates needed in construction. In recent years, many investors have been investing in crushing equipment to produce sand and aggregates to meet the market demand for manufactured sand. Therefore, choosing the right crushing plant has become their primary concern.

Stationary VS Mobile Crusher Plant for Selection

Currently, there are two popular types of crushing plants in the market: stationary crushing plants and mobile crushing plant for sale. They have their own advantages and disadvantages, so how should one choose the appropriate crushing plant? Which one has a lower investment cost? How to choose? Let’s first have a brief understanding of the two types of crushing plants.

Overview of Stationary and Mobile Crusher Plant

Stationary Crushing Plant

Stationary crushing plant requires foundation construction, significant investment in civil engineering, and labor. These infrastructures are usually designed and constructed based on the size, weight, and production capacity of the equipment.

It has higher site selection requirements and need to make full use of the space. Generally, it is usually fixed in suitable locations, often in quarries or mines.

Once the site needs to be relocated, the existing infrastructure usually needs to be dismantled and rebuilt.

Stationary Crusher Plant
Stationary Crusher Plant

Mobile Crusher Plant

Mobile crusher plant for sale does not require the construction of workshops or civil engineering foundations, reducing investment and construction time in engineering construction. It also eliminates material transfers, reducing transportation costs and shortening construction period.

Mobile crushing and screening plants are divided into wheeled-type mobile crushing station and crawler mobile crushing unit. Wheel-type mobile crushing and screening plant for sale relies on the front of semi-trailers for traction, while crawler-type mobile crusher & screening plant uses self-propelled methods to achieve site transitions quickly.

They can operate independently as a single unit or can be combined with different models to form a powerful crushing production line, completing various processing tasks, and improving overall work efficiency.

Wheeled-type mobile crusher plant
Wheeled-type Mobile Crusher Plant
Crawler Mobile Crusher Plant
Crawler Mobile Crusher Plant

Advantages and Disadvantages of Stationary and Mobile Crusher Plants

  • Advantages of Stationary Crushing Plants:

    Higher production capacity, capable of processing large-scale rocks and materials. They have high stability and are suitable for long-term, large-scale construction projects.
    Equipped with more equipment units such as jaw crushers, cone crushers, and vibrating screens, etc., the stationary crushing plant can adapt to materials of different types and sizes.
    More precise control over the size and shape of crushed materials.
    No need for transportation permits or licenses.

    Disadvantages of Stationary Crushing Plants:

    Require infrastructure construction, increasing investment and time, and site siting requirements and restrictions need to be considered when choosing the location.

    Need to dismantle the existing infrastructure and rebuilding it when relocating it, resulting in additional cost and time consumption.

    Raw materials and finished products need to be transported over long distances by means of transportation, resulting in higher transportation costs

  • Stationary Crushing & Screening Plant

  • Mobile Crusher and Screening Plant Advantages

    Faster installation and dismantling time, making them ideal for short-term projects.
    Can be combined and configured according to specific needs to meet the processing requirements of different types of materials.
    Due to their relatively small size and footprint, they are suitable for small and medium-sized projects. The mobile crusher plants can efficiently process materials within limited space.
    Able to process materials closer to the source, reducing transportation costs and time.

    Disadvantages of Crusher Mobile Plant:

    lower production capacity, limited equipment size and processing capabilities
    Higher maintenance costs, crawler tracks with complex moving parts and structures, leading to higher maintenance and upkeep costs.
    lower stability, experiencing jolts and vibrations during transportation, potentially impacting the crushing efficiency and equipment lifespan.

Mobile Crushing & Screening Plant

Comparison of Stationary and Mobile Crusher Plant

Based on the brief overview of the two types above, you should have an understanding of their respective advantages and differences. Here, I have listed a comparison of the two types of crushing plants for sale in different dimensions in a table format, which makes it easier for you to understand.

Stationary Crusher Plant Mobile Crusher Station
Production Capacity High Low
Configuration Flexible Flexible
Foundation Required Not required
Maintenance Cost Low High
Footprint Large Small
Stability High Low
Flexibility High Low
Price (for equivalent configuration) Low High

How to Choose the Right Crushing Plant?

Determine usage scenarios and requirements

Consider factors such as the type of materials to be processed, processing volume, working hours, production requirements, and budget.

Specify equipment specifications

Understand the equipment’s parameter information, including motor power, speed, stroke, as well as crusher rotor diameter, speed, and crushing chamber type, to determine the appropriate equipment specifications and processing capacity.

Specify crushing equipment specifications

Consider mobility requirements

Evaluate the frequency of relocation and the requirements for rapid installation of the crushing plant in the project. If the project requires frequent movement or switching between multiple sites, mobile crushing and screening equipment offer higher flexibility. If long-term stable operation is needed, choose stationary crusher plant.

Concerning The After-sales services

Please consider the crusher plant manufacturer’s after-sales service. A good crusher plant manufacturer should provide comprehensive technical support and after-sales service to ensure the normal operation and maintenance of the equipment.

After-sales service for crushing plant

Consider cost-effectiveness

Take into account factors such as the crusher plant price, operating costs, maintenance costs, and service life to ensure that the chosen crusher machine plant provides the best cost-effectiveness for your specific needs.

Based on these factors, you can make an initial selection of a suitable crushing plant for sale. In modern times, investing in whether stationary crushing and screening plant, or mobile ones, you can get considerable returns. If you need further technical advice or guidance, feel free to consult an AIMIX sales manager. AIMIX can provide customized solutions to help you make informed decisions.

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