A mobile cone crusher is a powerful and adaptable equipment utilized in diverse industries for reducing the size of materials to suitable sizes. Owing to the main cone component， it’s suitable for crushing medium and high-hardness materials. The mobile cone crusher is often used in the secondary or tertiary crushing stage, which can be applied in mining, railways, highways, water conservators, and construction waste.
As we know what is a mobile cone crusher, we will then provide specific details regarding this type of mobile cone crushers.
Technology Advantages of Mobile Cone Crushers
The mobile cone crusher stands out for its advanced use of technology, which has earned recognition among field experts.
- Unlike typical mobile cone crusher for sale, this type of crusher primarily employs high-strength, wear-resistant manganese steel material. Additionally, the cone crusher‘s spring and hydraulic cavity clearing system sets it apart from standard models.
- Notably, the cone crusher provides three distinctive types of crushing cavities (coarse, medium, and fine) Therefore, they suggest its potential adaptability to a range of product sizes.
- Furthermore, the hydraulic safety system acts as an overload protection mechanism and cavity-clearing solution. It allows uncompromising materials like iron to smoothly traverse the crushing cavity without damaging the machine. The cylinder-operated adjusting ring permits users to modify the discharge opening to their specific needs.
- Moreover, manganese steel components fortify the wearable parts, resulting in protracted machine longevity.
To fully understand the benefits of technology in mobile cone crushers, it’s essential to know about the fundamental components that make up these innovative machines.
Components of The Mobile Cone Crusher
Mobile cone crusher plant mainly includes:
Cone Crusher
- Movable cone and fixed concave liner creates the cone-shaped crushing chamber.
Chassis/Tracks
- A mobile chassis with wheels or tracks, to be easily moved around job sites.
Mantle
- Moves to crush rocks against the fixed concave liner.
Concave Liner
- Stays still for crushing, and it remains fixed while the mantle moves.
Feed Hopper
- Loads rocks into the crushing chamber.
Hydraulic System
- Adjusts the crusher settings and provides overload protection.
Motor/Engine
- Powers the crusher with electric motors or diesel engines.
Control Panel
- Operates and monitors crusher performance.
Now that we know about the essential components of the mobile tracked-mounted cone crusher, let’s delve into how these elements work together to enable its seamless functionality.
How The Mobile Cone Crusher Functions
- A tracked cone crusher usually operates by crushing materials between a mobile cone and a fixed cone.
- The crusher is composed of a mobile cone, also known as the crushing cone or mantle, and a fixed cone. The mobile cone is mounted on an eccentric shaft that enables it to move in a gyrator motion when the shaft rotates.
- Raw materials, such as rocks or minerals, are first fed into the hopper or feeding chamber of the crusher from the top. The material is then conveyed or fed by gravity into the crushing chamber.
- Here, the mobile cone crusher’s eccentric shaft rotates, inducing a circular motion that compresses and crushes the material against the fixed cone.
- As the material gets trapped and compressed between the mobile and fixed cones, it gradually reduces in size until it is crushed.The size of the final product can be regulated by adjusting the setting of the mobile cone crushing plant.
- After the material is under sufficient crushing process, it exits the crushing chamber from the bottom while the mobile cone moves away from the fixed cone.The resultant material can then be conveyed to the desired location or undergo further processing.
- The mobile cone crusher’s efficiency relies on the material properties of the crushed material, the crushing chamber’s geometry and settings, and the speed of the eccentric shaft.
- The mobile chassis-mounted cone crusher’s mobility enables it to move to different worksites. So it gives a significant advantage to the construction and mining industries that demand frequent crusher relocations.
Adjustable settings make them well-suited for diverse end-product specifications. And If you want to see more details about it, click the video here. For further information about technical parameters, please refer to the following.
Technical Parameters
| Model | APY2-110C | APY2-160C | APY2-200C |
|---|---|---|---|
| Crusher model | APC-110C | APC-160C | APC-200C |
| Vibrating screen model | APS-1848Y | APS-1860Y | APS-2160Y |
| Maximum feed size (mm) | 160 | 200 | 215 |
| Tire configuration | Parallel double shaft | Parallel double shaft | Parallel double shaft |
| Feeding belt conveyor model (optional) | B650 | B800 | B1000 |
| Output belt conveyor model (optional) | B500 | B650 | B650 |
| Under-sieve belt conveyor model | B650 | B800 | B1000 |
| Generator power (kW) (optional) | 240 | 280 | 320 |
| Production capacity (t/h) | 50-230 | 80-390 | 120-420 |
| Transport Length (mm) | 13800 | 13800 | 14500 |
| Transport width (mm) | 3000 | 3000 | 3000 |
| Transport height (mm) | 4400 | 4400 | 4500 |
| Weight (t) | 32 | 37 | 42 |
APY2-160C mobile cone crusher plantCapacity: 80-390(t/h)
- Crusher model: APC-160C
- Maximum feed size(mm): 200
- Vibrating screen model: APS-1860Y
- tire configuration: Parallel double shafts
- Feeding belt conveyor model(optional): B800
- Output belt conveyor model(optional): B650
- Under-sieve belt conveyor model: B800
- Generator power(kW)(optional): 280
- Production capacity(t/h): 80-390
- Transport Length(mm): 13800
- Transport width(mm): 3000
- Transport height(mm): 4400
- Weight(t): 37
All can be shown in the following to manifest the characteristics of the mobile cone crusher.
Characteristics of The Mobile Cone Crusher
Mobile cone crusher machine for sale has many advantages that win many clients’apprasial around the world.
- The cone crusher creates smaller-sized material suitable for further processing.
- Mobile cone crushers are mounted on a tracked chassis or wheels, allowing for easy movement within a worksite or between different locations.
- High crushing efficiency makes them suitable for a wide range of applications.
- They are constructed with high-quality materials and robust components to ensure long-term reliability.
- Ease of maintenance in mind includes accessible service points and components easily replaced or repaired.
- They may be available in various configurations, such as closed-circuit or open-circuit designs, to suit specific operational needs.
Tire-type cone crushers play a crucial role in many industries which makes them valuable tools for a wide range of applications. Therefore, the mobile cone crusher have a bright developing future.
Bright Development Prospects Of The Mobile Cone Crusher
Nowadays, industries require more efficient, adaptable, and environmentally friendly options. Therefore, the rise of the portable cone crusher is paving the way for this change. With mobile cone crushers taking the lead, all kinds of the crusher machine are now essential for modern industrial processes. This section will delve into the reasons behind the current popularity of crushing and the promising prospects ahead for mobile cone crushers.
Essential in Multiple Industries
Crushing machinery is not confined to a single industry; it spans a wide spectrum of applications. From mining and construction to recycling, it is the bedrock of many sectors. The versatility it offers makes it indispensable.
A Boon for Mining
In the mining sector, crushers play a crucial role in reducing ores and minerals to smaller sizes. As the global demand for minerals and metals increases, the crushing industry is extremely possible to expand significantly. Advancements in technology and increased efficiency will drive this growth in the end.
Around the world, infrastructure development is booming as countries invest in modern city building and transportation network improvement. And it finally has resulted in a surge in the demand for crushed materials. Crusher plant, mainly mobile cone crushers, has been leading this growth, helping construct highways, bridges, and skyscrapers.
Sustainability through Recycling
Sustainability is a vital issue and not just a buzzword. Crushing machinery plays a pivotal role in recycling processes, enabling the reuse of essential materials like concrete, asphalt, and aggregates. As the environment becomes a more pressing issue, recycling through crushing has become an increasingly popular and eco-friendly decision.
A Growing Market
The demand for mobile cone crushers is increasing rapidly in the market because of their ability to handle a wide range of materials and their adaptability to various construction, mining, and recycling projects. Investing in this expanding market offers significant potential for substantial returns.
Ultimately, mobile cone crushers lead the forefront in the evolution of the crushing industry, with their versatility, mobility, and sustainability making them a wise investment.
If you’re considering an investment that aligns with industry trends and future prospects, consider adding the mobile cone crusher to your list. By embracing the future of crushing, you can contribute to a more efficient, sustainable, and profitable tomorrow. Therefore, selecting a suitable mobile cone crusher is essential.
How to Choose A Suitable Mobile Cone Crusher
Choosing the right portable cone crusher necessitates meticulous evaluation to guarantee it satisfies your specific requirements. Here’s a guide to aid in your decision-making:
Determine the mobile cone crushers according to your requirements
- Start by determining the cone crusher’s purpose and specifications. Examine factors like the material you’ll be processing, required output size, production capacity, and planned application, including mining, construction, or recycling.
- Establish a budget for your mobile cone crusher, as prices vary based on size and capabilities and mobile cone crusher price. Defining a budget will help you streamline your options.
- Determine how often and where you will need to move the stone crusher as you search for one. Mobile crushers can be placed on tracks or wheels, and your choice should be based on your mobility needs. Tracks are more suitable for rough terrain, while wheels offer greater flexibility.
- Assess your required production capacity in tons per hour. Then choose a mobile crusher that can handle your anticipated output while providing room for future growth.
- Select the appropriate size for your mobile cone crusher based on the feed and product size you require; Therefore, the machine’s physical dimensions often correlate with its capacity.
- When choosing a mobile cone crusher, evaluate available power sources,electric, diesel, or a combination of the two. What’s more, determine which option is most cost-effective and readily available.
Evaluate and compare mobile cone crushers
- Consider different chamber designs (standard, short head, fine) and choose one that suits your materials and desired product shape/size.
- Be aware of the environmental impact of the mobile crusher. Choose models with efficient engines, and consider implementing dust and noise control measures, if needed.
- Once you’ve narrowed your options, test and compare the mobile cone crushers, if possible. Evaluate their efficiency, reliability, and end product quality.
- Ensure your chosen crusher meets local regulations and safety standards.
- Check for available technical support, spare parts, and service options from either the manufacturer or local dealers.
- Review the mobile cone crusher manufacturer-provided warranty and service contracts to ensure adequate coverage.
By thoughtfully considering these factors and conducting comprehensive research, you can obviously choose the ideal portable cone crusher plant that meets both your needs and budget.
Customization to Suit Your Needs
AIMIX crusher provider is now offering tailor-made solutions to cater to specific industry needs. Whether it’s the type of material you need to crush, the desired output size, or unique environmental constraints, our mobile cone crushers can be of customization to your requirements. We offer customized production plans and production lines, along with 3D renderings and CAD drawings.
Moreover, in addition to our dedication to customization, AIMIX is also making substantial investments in research and development to enhance our mobile cone crushers.
R&D and Innovation
AIMIX, the manufacturer of portable cone crushers for sale, is still making substantial investments in research and development. Our types of crushers are consistently improved through innovation. Thus, they can ensure they are always at the forefront of technology so as to promote their capabilities, efficiency, and durability. Therefore, such advantages of our mobile cone crushers make AIMIX win appraisals from customers around the world.
Cases Around The World
AIMIX mobile cone crushers have been sold to many countries and regions around the world. Besides, many clients speak highly of our mobile cone crushers.
Customers who have experienced the performance and durability of our portable cone crusher repeatedly express their satisfaction, often citing its robust design, high efficiency, and versatility in various construction and mining applications. The consistently positive feedback we receive from our customers is a clear indication that AIMIX’s commitment to producing dependable, high-quality equipment is paying off.
Overall, we take pride in the fact that our portable cone crusher equipment has become integral to the success of construction and mining operations around the world. It is not just our customers who applaud AIMIX; our products have received acclaim from industry experts, further underscoring our commitment to excellence.
Seize The Opportunity to Possess A Mobile Cone Crusher
All in all, AIMIX have already exported its mobile cone crushers to more than 100 countries and regions around the world. AIMIX international offices are located in many places all over the world, such as Uzbekistan, Russia, Indonesia, Pakistan, the Philippines, and Malaysia.
We have a professional on-sale team and technical experts deliver exceptional on-site service. So choosing the AIMIX mobile cone crusher shows that you can get high-quality and cost-effective products here. In summary, we are sincerely looking forward to you.