Crusher plant, which is also called a crushing and screening machine, is a set of equipment that could crush large block material by multi-stage crushing and screening on the basis of specific discharge specifications. And users can adopt different disposition forms according to the variety and size of raw material and the requirement of finished material. Crushing plants are mainly applied to the processing of the materials which need to be moved frequently in the following industry: metallurgy, chemical industry, building material, hydroelectric, and so on. Moreover, they can crush liquid stone in expressways, railways, and water and electricity engineering.
The crushing plant has brought new prospects to the mining industry. Traditional crushing mining machine has a high cost, and personnel safety can not be guaranteed. So mine accidents occur frequently in recent years. Fortunately, with the successful development of crush plant, mining machinery shows the trend of digitization, integration, and knowledge. And crusher plant has become the leader in mining machinery.
In addition, the crushing plant mainly consists of a mobile crushing screening plant and a fixed crushing plant. Here, Aimix will give you a detailed description of these two kinds of crusher plant machines.
Mobile Crushing Plant:
We all know that urban pollution is becoming more and more serious and the reuse of renewable energy is limited. With the strengthening of environmental awareness, we have paid more attention to urbanization pollution. Mobile crushing plant turns ‘garbage’ into ‘energy’, and it can effectively process urban constructions.
Besides, Aimix’s mobile crushing plants for sale adopt advanced production technology and design concepts, so they have many superior advantages:
1. The installation form of the entire set of equipment can not only eliminate the installation of complex site infrastructure but also reduce material loss and time loss. The reasonable and compact space layout of the set of equipment can improve the flexibility of site stationing.
2. This kind of crushing and screening equipment is flexible and the car chassis is high, so it is convenient for running on the ordinary highway and the rugged road in crushing areas. It saves time for stationing at the construction site. Moreover, the mobile stone crushing machine is easier to locate in a reasonable construction area, and it provides more flexible space and reasonable layout configuration for the overall crushing process.
3. The whole set of stone crusher plant can work individually or work together by combining flexibly on the basis of coarse crushing and fine crushing.
4. The plant can greatly reduce transportation costs because materials need not be transported to the next process location remotely. All the machines used in the whole process are in the same place.
5. Unloading hopper also has some excellent features. In addition to providing the flexibility of diverse configurations for the material delivery, the unloading the hopper can also supply power to the processing system specifically.
Transportation length(mm): 12600
Transportation width(mm): 2600
Transportation height(mm): 3870
Weight(t): 39
Jaw crusher model: JC80
Max feed size(mm): 500
discharging mouth adjusting range(mm): 50-150
Capacity(t/h): 85-275
Vibrating Feeder Model: ZSW380×95
The main belt machine type: B800×8.5M
Side out belt model(optional): B500×3M
Transportation length(mm): 13500
Transportation width(mm): 2700
Transportation height(mm): 4200
Weight(t): 57
Jaw crusher model: JC98
Max feed size(mm): 550
discharging mouth adjusting range(mm): 75-175
Capacity(t/h): 110-350
Vibrating Feeder Model: ZSW420×110
The main belt machine type: B1000×9.5M
Side out belt model(optional): B650×3.5M
Technical parameters of Aimix’s Crusher Plant:
| Model | AIM938JC80 | AIM1149JC98 | AIM1349JC110 | AIM1349JC125 |
| Transportation length（mm） | 12600 | 13500 | 14500 | 15200 |
| Transportation width（mm） | 2600 | 2700 | 2800 | 2900 |
| Transportation height（mm） | 3870 | 4200 | 4450 | 4500 |
| Max length（mm） | 12500 | 14000 | 16100 | 16700 |
| Max width（mm） | 4100 | 4500 | 5100 | 5100 |
| Max height（mm） | 4100 | 4900 | 5000 | 5300 |
| Weight（t） | 39 | 57 | 55 | 65 |
| Tire configuration | tandem axle | tandem axle | tandem axle | tandem axle |
| Jaw crusher model | JC80 | JC98 | JC110 | JC125 |
| Max feed size (mm） | 500 | 550 | 660 | 800 |
| discharging mouth adjusting range（mm） | 50-150 | 75-175 | 100-200 | 125-225 |
| capacity（t/h） | 85-275 | 110-350 | 215-510 | 280-650 |
| Vibrating Feeder Model | ZSW380×95 | ZSW420×110 | ZSW490×130 | ZSW490×130 |
| The main belt machine type | B800×8.5M | B1000×9.5M | B1000×11M | B1200×11M |
| Side out belt model（optional） | B500×3M | B650×3.5M | B650×4.5M | B650×4M |
| Generator model（optional）（kw） | 200 | 250 | 270 | 400 |
| de-ironing separator model (optional） | RCYD(C)-8 | RCYD(C)-10 | RCYD(C)-10 | RCYD(C)-12 |
Transportation length(mm): 12000
Transportation width(mm): 2550
Transportation height(mm): 3900
Weight(t): 39
Impact crusher model: PF-1210
Max feed size(mm): 350
discharging mouth adjusting range(mm): 70-130
Vibrating Feeder Model: ZSW950*3800
The main belt machine type: B800×8.5M
Transportation length(mm): 12000
Transportation width(mm): 2550
Transportation height(mm): 3900
Weight(t): 44
Impact crusher model: PF-1214
Max feed size(mm): 350
discharging mouth adjusting range(mm): 100-180
Vibrating Feeder Model: ZSW950*3800
The main belt machine type: B800×8.5M
Technical parameters of Aimix’s Crusher Plant:
| Model | AIM938F1210 | AIM938FW1214 | AIM1149F1315 | AIM1349HD1110 | AIM1349HD1315 |
| Transportation length（mm） | 12000 | 12000 | 13900 | 15450 | 15450 |
| Transportation width（mm） | 2550 | 2550 | 2900 | 2950 | 2950 |
| Transportation height（mm） | 3900 | 3900 | 4450 | 4500 | 4500 |
| Max length（mm） | 12500 | 12500 | 13900 | 15450 | 15450 |
| Max width（mm） | 3250 | 3260 | 3250 | 3250 | 3250 |
| Max height（mm） | 5100 | 5200 | 5200 | 5200 | 5200 |
| Weight（t） | 39 | 44 | 54 | 62 | 62 |
| Impact crusher model | PF-1210 | PF-1214 | PF-1315 | HD1110 | HD1315 |
| Max feed size (mm） | 350 | 350 | 500 | 400 | 700 |
| discharging mouth adjusting range（mm） | 70-130 | 100-180 | 130-250 | 112 | 280 |
| Vibrating Feeder Model | ZSW950×3800 | ZSW950×3800 | ZSW110×4900 | ZSW130×4900 | ZSW130×4900 |
| The main belt machine type | B800×8.5M | B800×8.5M | B1000×9.5M | B800×11M | B1200×11M |
| Side out belt model（optional） | B500×3.2M | B500×3.2M | B600×4M | B650×4M | B650×4M |
| Generator model（optional）（kw） | 320 | 320 | 400 | 320 | 440 |
| de-ironing separator model (optional） | RCYD(C)-8 | RCYD(C)-8 | RCYD(C)-10 | RCYD(C)-8 | RCYD(C)-12 |
Transportation length(mm): 14500
Transportation width(mm): 3000
Transportation height(mm): 4400
Max length(mm): 17000
Max width(mm): 3400
Max height(mm): 5800
Weight(t): 34.5
Cone crusher model: PSG09
Discharging belt conveyor: B650×15M×2
Under the vibrating screen: B800×7M
vibrating screen model: 3YZS1545
Technical parameters of Crusher Plant:
| Type | AIM3S154PSG09 | AIM3S185PSG130 | AIM3S216HP300 |
| Transportation length（mm） | 14500 | 15000 | 16000 |
| Transportation width（mm） | 3000 | 3000 | 4550 |
| Transportation height（mm） | 4400 | 4500 | 17000 |
| Max length（mm） | 17000 | 16000 | 4600 |
| Max width（mm） | 3400 | 3900 | 6900 |
| Max height（mm） | 5800 | 6500 | 4700 |
| Weight（t） | 34.5 | 49.5 | 41 |
| cone crusher | PSG09 | PSG130 | HP300 |
| Discharging belt conveyor | B650×15M×2 | B800×15M×2 | B800×15M×2 |
| Return belt conveyor 1 | B650×14M | B800×14M | B800×16M |
| Return belt conveyor 2 | B500×15M | B800×6M | B800×15M×2 |
| Under the vibrating screen | B800×7M | B800×8M | B800×9M |
| vibrating screen model | 3YZS1545 | 3YZS1854 | 3YZS2160 |
Fixed Crushing Plant:
The fixed crush plant is also called the fixed crushing and screening plant. Moreover, it includes a fully fixed crushing plant and a semi-fixed crushing plant.
- Fully fixed crush plant. It is usually fixed in a specific place. In most cases, it is located on the surface of the open-pit mine, and some are located at the bottom of the open pit. The fully fixed plant is the type which is mainly adopted before the 1980s. It needs a long construction time and high cost. Besides, with the extension of the mining range, the transport distance will increase, and the car freight will also increase.
- Semi-fixed crushing plant. It is usually composed of crushers, belt conveyors, and other equipment, and its height is about 30m. When the whole set of crushing screening plants needs to be moved to a new location, every part needs to be dismantled, and the individual part is transported by the carrier and reassembled in the new location. In general, the location period is about 10 years, and the transfer work will take about a few weeks.
Compared with the mobile crusher plant design, the fixed crush plant has no tires. In view of the present situation of construction waste disposal, the mobile crush plant has an obvious advantage.
However, with the maturity of construction waste processing technology, the fixed crushing plant will also have a very good development prospect. Both fixed plant and mobile plant have their own superior features, you should choose a kind of crushing plant according to your actual needs. If you are not sure which one to choose, you can contact Aimix. We will give you the best solution.
Crushing Plant Layout:
Crusher plant mainly consists of jaw crusher, impact crusher, cone crusher, sand vibrating screen, belt conveyor, and other equipment. And it is a multistage combination of machines. In order to adapt to different working environments and users’ demands, its layout has several kinds of forms.
According to the requirements of different crushing operations, crushing plants can be combined into two processes: “first crush and then screen” and “first screen and then crush”. The crushing plant can be combined into a coarse crushing system and fine crushing system according to customers’ actual needs, it can also be combined into three stages: coarse crushing, crushing, and fine crushing. Moreover, it can also work individually and its layout has great flexibility.
Working Principle of Crushing Screening Equipment:
As for crushing plants’ working principle, Aimix’s experts give customers the explanation. Materials in the bucket elevator can be evenly transported to the crushing plant by the feeder. After materials are primarily crushed by a crushing machine, the crusher and the circular vibrating screen can form a closed circuit system to achieve materials’ cyclic crushing. The materials, which meet the size requirements, can be discharged. We can also remove the circular vibrating screen on the basis of the actual production needs. In this way, materials can be primarily crushed directly, and then processed by crushers and other crushing machines.
In the mining machinery industry, there are many crushing plant manufacturers. And all of them can produce many types of crusher machines. Then where should you purchase a crushing plant? Here, I recommend you Aimix Group. Aimix, a professional mining machinery supplier, has many kinds of crushing and screening plants for sale, such as crawler crushing plants, jaw type crushing plants, impact mobile crushing plants, and so on.
We can customize all kinds of cone rock crusher machines according to your actual requirements. You can send an e-mail to us for more detailed information, and we will provide you with the best products and the most professional services!
