Nowadays, basalt material has more and more wide applications. So the processing of basalt material is becoming increasingly important. Therefore, Aimix has designed and manufactured a kind of superior basalt crusher in order to process more basalt materials. Aimix’s basalt crusher can turn various types of basalt materials into required small particles. Consequently, the crusher machine has a promising prospect.
Excellent Features of Basalt Crushing Plant:
Aimix adopts advanced technology, unique concept, and reasonable design to manufacture basalt crushers. So, all of our cobblestone crusher machines have many excellent features:
- Firstly, the clearance between the plate and the hammer can be adjusted conveniently, and the particle size can be controlled effectively;
- Secondly, the ore is broken along the joint surface, so the power consumption is low and the crushing efficiency is high;
- Thirdly, a high chromium plate hammer has good impact resistance and abrasion resistance, and it also has powerful impact force;
- Lastly, crushing ratio of the rock crushing equipment is large, and the ratio can reach to 40%. So it can simplify the crushing process, can make the three-section crushing into two or one-section crushing, and reduce the equipment cost of the mineral processing factory.
Basalt Crushing Process Line:
Here, Aimix will introduce you to more information about the basalt crushing plant. In fact, a complete basalt crushing process line includes several kinds of basalt crusher machines. let me give you a detailed description of the processing line.
First stage: coarsely crushing
The crusher machine mainly used in this stage is a jaw crusher. The original basalt material is transported into the crusher machine by a vibrating feeder. And then the basalt material is coarsely crushed by the jaw crusher. In addition, this kind of crusher machine has low noise, less dust, a high crushing ratio, uniform product size, etc. The crushing cavity is depth and has no dead zone, so the feeding ability and capacity will be greatly improved.
Feed opening size(mm): 200*350
Max.Feeding size(mm):180
Adjusting range of discharge opening(mm):18-70
Processing capacity(t/h): 3-10
Rotation speed of eccentric shaft(r/min):260
Mixing power(kw): 11
Total weight(T): 1.5
Dimension(L*W*H)(mm): 1000*870*990
Specifications of Jaw Crusher:
| (Model) | Feed opening size(mm) | Max.Feeding size(mm | Adjusting range of discharge opening(mm) | Processing capacity
(t/h) |
Rotation speed of eccentric shaft(r/min | Mixing power(kw) | Total weight(T) | Dimension(L*W*H)(mm) |
| PE-150*250 | 150*250 | 125 | 10-40 | 1-3 | 250 | 5.5 | 0.8 | 720*660*850 |
| PE-200*300 | 200*300 | 180 | 15-50 | 2-6 | 260 | 7.5 | 1.2 | 910*750*900 |
| PE-200*350 | 200*350 | 180 | 18-70 | 3-10 | 260 | 11 | 1.5 | 100*870*990 |
| PE-250*400 | 250*400 | 210 | 20-60 | 5-10 | 300 | 15 | 2.8 | 1300*1090*1270 |
| PE-400*600 | 400*600 | 340 | 40-100 | 16-60 | 275 | 30 | 7 | 1730*1730*1630 |
| PE-500*750 | 500*750 | 425 | 50-100 | 40-110 | 275 | 55 | 12 | 1980*2080*1870 |
| PE-600*750 | 600*750 | 500 | 150-200 | 80-240 | 275 | 55 | 15.8 | 2070*2000*1920 |
| PE-600*900 | 600*900 | 500 | 65-160 | 50-180 | 250 | 55 | 17 | 2190*2206*2300 |
| PE-750*1060 | 750*1060 | 630 | 80-140 | 110-320 | 250 | 110 | 29 | 2660*2430*2800 |
| PE-800*1060 | 800*1060 | 640 | 130-190 | 130-330 | 250 | 110 | 29.8 | 2710*2430*2800 |
| PE-830*1060 | 830*1060 | 650 | 160-220 | 150-336 | 250 | 110 | 30.7 | 2740*2430*2800 |
| PE-870*1060 | 870*1060 | 660 | 200-260 | 190-336 | 250 | 110 | 31.5 | 2810*2430*2800 |
Second stage: secondly crushing
We usually use an impact crusher or a hydraulic cone crusher in this crushing stage. Impact crushers can crush materials whose sizes are from 100mm to 500mm. And this kind of crusher has a large crushing ratio. Besides, the finished material has a very good shape. The hydraulic cone crusher realizes the effective combination of a high-performance crushing chamber and high crushing frequency. Both of the crushers have their own advantages, we should choose the crusher according to actual requirements.
Model: 0910
Diemeter of large end of crushing cone(mm): 914
Adjusting range of discharging opening(mm): 9-22
Feed opening size of the open edges when recommending the min discharge opening
(mm): 102
Max feed size(mm): 85
Processing capacity(t/h): 45-91
Main motor power(kw): 75
Weight(kg): 9980
Technical Parameters of the Crusher:
| Type | Model | Diemeter of large end of crushing cone(mm) | Adjusting range of discharging opening(mm) | Feed opening size of the open edges when recommending the min discharge opening(mm) | Max feed size(mm) | Processing capacity (t/h) | Main motor power(kw) | Weight(kg) |
| PSG 900 | 0910 | 914
（3’） |
9-22 | 102 | 85 | 45-91 | 75 | 9980 |
| 0917 | 13-38 | 175 | 150 | 59-163 | ||||
| 0904 | 3-13 | 41 | 35 | 27-90 | ||||
| 0906 | 3-16 | 76 | 65 | 27-100 | ||||
| PSG1300 | 1313 | 1295
( 4+1/4’) |
13-31 | 137 | 115 | 108-181 | 160 | 22460 |
| 1321 | 16-38 | 210 | 178 | 132-253 | ||||
| 1324 | 19-51 | 241 | 205 | 172=349 | ||||
| 1306 | 3-16 | 64 | 54 | 36-163 | ||||
| 1308 | 6-16 | 89 | 76 | 82-163 | ||||
| 1310 | 8-25 | 105 | 89 | 109-227 | ||||
| PSG
1600 |
1620 | 1676
(5+1/2’) |
16-38 | 209 | 178 | 181-327 | 250 | 43270 |
| 1624 | 22-51 | 241 | 205 | 258-417 | ||||
| 1626 | 25-64 | 269 | 228 | 299-635 | ||||
| 1607 | 5-13 | 70 | 60 | 90-209 | ||||
| 1608 | 6-19 | 89 | 76 | 136-281 | ||||
| 1613 | 10-25 | 133 | 113 | 190-336 | ||||
| PSG2100 | 2127 | 7’ | 19-38 | 278 | 236 | 544-1034 | 400 | 86730 |
| 2133 | 25-51 | 334 | 284 | 862-1424 | ||||
| 2136 | 31-64 | 369 | 314 | 1125-1814 | ||||
| 2110 | 5-16 | 105 | 89 | 218-463 | ||||
| 2113 | 10-19 | 133 | 113 | 404-580 | ||||
| 2117 | 13-25 | 178 | 151 | 517-680 |
Third stage: screening
We often use a vibrating screen machine to screen the crushed materials in this stage. The high frequency vibrating screen has high efficiency, light quality, compact design, etc. It can meet almost all kinds of screening demands. After two stages of crushing, the basalt materials can be sieved into different specifications: such as 0-5mm, 5-10mm, 10-20mm, and so on.
Number of screen: 2
Screen area(㎡): 6
Maximum feed size(mm): 400
Capacity(m3/h): 8-60
Vibration power(r/min): 800-970
Double amplitude(mm): 8
Motor power(kw): 5.5
Sieve angle(°): 20
Total weight(kg): 3500
Long * wide * high(mm): 2930*1860*870
Specifications of Aimix’s Vibrating Sieve:
| Model | Number of screen | Screen area(㎡) | Screen size (mm) |
Maximum feed size
(mm) |
Capacity(m³/h) | Vibration power
(r/min) |
Double amplitude
(mm) |
Motor power
(kw) |
Sieve angle(°) | Screen size(mm) | Total weight(kg) | Long * wide * high(mm) |
| 2YK1225 | 2 | 6 | 4-50 | 400 | 8-60 | 800-970 | 8 | 5.5 | 20 | 1200×2500 | 3500 | 2930×1860×870 |
| 3YK1225 | 3 | 9 | 4-50 | 400 | 10-70 | 800-970 | 8 | 5.5 | 20 | 1200×2500 | 3850 | 3070×1860×1210 |
| 2YK1230 | 2 | 7.2 | 4-50 | 400 | 12-78 | 800-970 | 8 | 7.5 | 20 | 1200×3000 | 4200 | 3430×1860×870 |
| 3YK1230 | 3 | 10.8 | 4-50 | 400 | 13-80 | 800-970 | 8 | 7.5 | 20 | 1200×3700 | 4600 | 3570×1860×1210 |
| 2YK1237 | 2 | 8.88 | 4-50 | 400 | 15-86 | 800-970 | 8 | 7.5 | 20 | 1200×3700 | 4600 | 4050×1860×870 |
| 3YK1237 | 3 | 13.32 | 4-50 | 400 | 16-90 | 800-970 | 8 | 7.5 | 20 | 1500×3500 | 5200 | 4270×1860×1210 |
| 2YK1535 | 2 | 10.5 | 5-50 | 400 | 20-125 | 800-970 | 8 | 11 | 20 | 1500×3500 | 5890 | 4120×2210×1230 |
| 3YK1535 | 3 | 15.75 | 5-50 | 400 | 21-125 | 800-970 | 8 | 11 | 20 | 1500×3500 | 6700 | 4360×2210×1610 |
| 2YK1545 | 2 | 13.5 | 5-50 | 400 | 22-150 | 800-970 | 8 | 15 | 20 | 1500×4500 | 6330 | 5120×2210×1230 |
| 3YK1545 | 3 | 20.25 | 5-50 | 400 | 22-150 | 800-970 | 8 | 15 | 20 | 1500×4500 | 6800 | 5360×2210×1610 |
| 4YK1545 | 4 | 27 | 5-50 | 400 | 22-155 | 800-970 | 8 | 18.5 | 20 | 1500×4500 | 7800 | 5930×2210×2060 |
| 2YK1548 | 2 | 14.4 | 5-50 | 400 | 22.5-162 | 800-970 | 8 | 15 | 20 | 1500×4800 | 6980 | 5420×2210×1230 |
| 3YK1548 | 3 | 21.6 | 5-50 | 400 | 22.5-162 | 800-970 | 11 | 15 | 20 | 1500×4800 | 7700 | 5660×2210×1610 |
| 4YK1548 | 4 | 28.8 | 5-50 | 400 | 22.5-162 | 800-970 | 8 | 18.5 | 20 | 1500×4800 | 8700 | 6230×2210×2060 |
| 2YK1848 | 2 | 17.28 | 5-80 | 400 | 25-206 | 750 | 8 | 15 | 20 | 1800×4800 | 9080 | 5420×2550×1420 |
This is how does the whole basalt crushing process line work. If you still have any questions, please don’t hesitate to contact us online or send us an e-mail. We will provide you with the most professional answers. In addition, Aimix has all kinds of basalt crusher plants and other related crusher machines for sale. If you want to purchase a crusher machine, please choose us!
