Stone Crusher

With the continuous development of stone crushing industry, stone crusher has become an indispensable equipment. In recent years, it has even become a leader in the mining industry due to its wide applications. Indeed, a stone crushing equipment can crush various kinds of ores, cements, refractories, glass raw materials, mechanism building sands, stone and various metallurgical slags and so on.

Furthermore, stone crusher plant is widely used to crush materials in mining smelting, building material, road, railway, water conservancy, engineering field, chemical industry, mining field and other fields. In engineering field, stone crushing plant is the ideal equipment for producing machine-made sand, cushion material, asphalt concrete, cement concrete aggregate and so on. In the mining field, it is widely used in the crushing process. It can produce a large amount of coarsely crushing materials and improve the processing capacity.

stone crusher materials
stone crusher materials

Types of Stone Crushers:

As Aimix’s experts say, it is not a specific crushing equipment or a specific kind of machine. It consists of stone jaw crusher, impact crusher, compound cone crusher, single hammer crusher, vertical impact crusher, rotary crusher, stone cone crusher machine, roller crusher, double roller crusher, ball mill, Raymond mill, sand making machine, sand washing machine, high pressure hanging roller mill, etc. That means, there are many types of crushing equipments.

Stone Crusher Parts:

The mainly parts of a impact type stone crusher machine are springs, railings, front frame, frame, square steel, impact plate bolts, turning device, spindle, plate hammer, rotor frame, lining plate, a locking block, a pressing block, etc. Today, Aimix will mainly introduce the following parts.

Plate Hammer:

The hammer’s shape of the stone crusher is closely related to the way of tightening and the working load. The design of the plate hammer should meet the requirements of reliable operation, easy loading and unloading, and the improvement of metal utilization. Plate hammer is generally made of high chromium cast iron, high manganese steel and other wear-resistant alloy steel. Plate hammer has a lot of shapes: long strip, T-shaped, S-shaped, shaped and other shapes.

Pressing Block:

This part is widely used in all kinds of mining machinery. The material of the automatic stone crusher plant is excellent and the performance is stable. The pressing block has stable chemical composition, reasonable heat treatment process, good abrasion resistance, high strength and so on.

Impact Plate:

The function of the impact plate is to bear the impact of the material which are crushed by the hammer. The counterattack plate is usually welded by steel plate. The counterattack surface has a wear-resistant lining plate or a counter roller. In addition, most of the rotors of impact crusher are made of integral cast steel. The structure is durable and easy to install. The hammer can meet almost all the crushing requirement. And the rotor of small and light impact crusher can also be welded by steel plate.

Technical Characteristics of Best Stone Crusher Plant:

As a professional crusher  exporter, Aimix’s stone crusher design has many excellent features compared with ordinary crusher.

1. The limestone grinding machine not only has fine crushing and coarse grinding function, but also has high crushing efficiency;

2. Aimix’s stone crusher unit has simple structure, easy installation and maintenance, low operation cost, and so on;

3. The finished product has excellent grain shape. And these finished products are suitable for aggregate shaping, artificial sand producing and highway aggregate producing;

4. The product accumulation density is large, and iron pollution is extremely small.

Stone Crushing Process:

In order to turn different types and sizes of stone materials into the required size we need, we always need more than one type of stone crusher machine. Actually, four kinds of crushing machines are needed in this process. Besides, Aimix’s expert classifies crushers into following stone crusher class: jaw crusher is primary crushing machine, impact crusher is usually the secondary crushing equipment, and sand-making machine is always used in the third crushing stage. Aimix, a reliable crusher supplier, tells us the detailed stone crusher plant process here.


The First Stage: Primary Crushing

In this stage, we generally use a jaw crusher to crush the stone materials coarsely. The stone crusher plant design is excellent: the machine has high processing capacity and large crushing ratio. Moreover, it has advanced technology, long service life, reliable working condition, easy maintenance and other advantages. Therefore, using a jaw crusher is the best choice.

PE250-400 jaw crusher
PE250-400 jaw crusher
Model: PE-250*400
Feed opening size(mm): 250*400
Max.Feeding size(mm):210
Adjusting range of discharge opening(mm):20-60
Processing capacity(t/h): 5-10
Rotation speed of eccentric shaft(r/min):300
Mixing power(kw): 15
Total weight(T): 2.8
Dimension(L*W*H)(mm): 1300*1090*1270

Model: PEX-250*750
Feed opening size(mm): 250*750
Max.Feeding size(mm):210
Adjusting range of discharge opening(mm):25-60
Processing capacity(t/h): 13-35
Rotation speed of eccentric shaft(r/min):330
Mixing power(kw): 22
Total weight(T): 5.5
Dimension(L*W*H)(mm): 1380*1750*1540

Specifications of Aimix’s Jaw Crusher:

(Model) Feed opening size(mm) Max.Feeding size(mm Adjusting range of discharge opening(mm) Processing capacity


Rotation speed of eccentric shaft(r/min Mixing power(kw) Total weight(T) Dimension(L*W*H)(mm)
PE-150*250 150*250 125 10-40 1-3 250 5.5 0.8 720*660*850
PE-200*300 200*300 180 15-50 2-6 260 7.5 1.2 910*750*900
PE-200*350 200*350 180 18-70 3-10 260 11 1.5 100*870*990
PE-250*400 250*400 210 20-60 5-10 300 15 2.8 1300*1090*1270
PE-400*600 400*600 340 40-100 16-60 275 30 7 1730*1730*1630
PE-500*750 500*750 425 50-100 40-110 275 55 12 1980*2080*1870
PE-600*750 600*750 500 150-200 80-240 275 55 15.8 2070*2000*1920
PE-600*900 600*900 500 65-160 50-180 250 55 17 2190*2206*2300
PE-750*1060 750*1060 630 80-140 110-320 250 110 29 2660*2430*2800
PE-800*1060 800*1060 640 130-190 130-330 250 110 29.8 2710*2430*2800
PE-830*1060 830*1060 650 160-220 150-336 250 110 30.7 2740*2430*2800
PE-870*1060 870*1060 660 200-260 190-336 250 110 31.5 2810*2430*2800

The Second Stage: Secondary Crushing

In this stage, you can use a finely jaw stone crusher or a impact crusher or a cone crusher. The three kinds of equipments are all fine crushing machines, and users can choose crusher flexibly according to their needs. They can turn the crushed stones into smaller particles.

Model: PF-1210
Specifications(mm): 1250*1050
Diameter of feeding inlet(mm): 400*1080
Max. feeding Aggregate Size(mm): 350
Capacity(t/h): 70-130
Power(kw): 6P 110
Total weight(T): 17.7
Dimension(L*W*H)(mm): 2680*2160*2800

Model: PF-1820
Specifications(mm): 1800*2000
Diameter of feeding inlet(mm): 1260*2040
Max. feeding Aggregate Size(mm): 800
Capacity(t/h): 600-800
Power(kw): 630-710
Total weight(T): 83.21
Dimension(L*W*H)(mm): 4400*3866*4009

Specifications of Aimix’s Impact Crusher:

Model Specifications
Diameter of feeding inlet
Max.feeding Aggregate Size
Total Weight
PF-1007 Φ1000×700 400×730 300 30-70 4P   37-45 12 2330×1660×2300
PF-1010 Φ1000×1050 400×1080 350 50-90 4P   45-55 15 2370×1700×2390
PF-1210 Φ1250×1050 400×1080 350 70-130 6P   110 17.7 2680×2160×2800
PF-1214 Φ1250×1400 400×1430 350 100-180 6P   132 22.4 2650×2460×2800
PF-1315 Φ1320×1500 860×1520 500 130-250 6P   220 27 3180×2720×2620
PF-1520 Φ1500×2000 830×2040 700 300-550 4P   315-400 50.6 3959×3564×3330
PF-1820 Φ1800×2000 1260×2040 800 600-800 630-710 83.21 4400×3866×4009

The Third Stage: Finely Crushing and Shaping

This stage is an important part of the whole process. We often use a sand making machine to turn crushed stone materials into the required size. This kind of stone crusher plant design can meet the need. After sieving by the vibrating screen, suitable materials will be send into the sand machine again, and unsuitable materials will be sent to the finished product stack.

Model: B-7615DR
Throughput Capacity (t/h) Cascade and central feeding: 150-280
Throughput Capacity (t/h)Central feeding:70-140
Max.Feeding dimension (mm) Soft materia: <35
Max.Feeding dimension (mm) Hard materia: <30
Rotation speed(r/min): 1700-1900
Double motor power (kw): 110-150
Overall dimension (LxWxH)(mm): 4100*2330*2300
Weight(t): 8.6
Power: 380V, 50HZ

Model: B-8522DR
Throughput Capacity (t/h) Cascade and central feeding: 240-380
Throughput Capacity (t/h)Central feeding:120-200
Max.Feeding dimension (mm) Soft materia: <40
Max.Feeding dimension (mm) Hard materia: <35
Rotation speed(r/min): 1500-1700
Double motor power (kw): 180-220
Overall dimension (LxWxH)(mm): 4100*2500*2700
Weight(t): 11.8
Power: 380V, 50HZ

Specifications of Aimix’s Sand Making Production Line:

Model B-7615DR B-8522DR B-9532DR B-1145DR
Throughput Capacity (t/h) Cascade and central feeding 150~280 240~380 350~540 500~640
Central feeding 70~140 120~200 180~280 250~360
Max.Feeding dimension (mm) Soft material <35 <40 <45 <50
Hard material <30 <35 <40 <45
Rotation speed(r/min) 1700~1900 1500~1700 1300~1510 1100~1310
Double motor power (kw) 110~150 180~220 260~320 400~440
Overall dimension (LxWxH)(mm) 4100×2330 ×2300 4140×2500 ×2700 4560×2600 ×2900 5100×2790 ×3320
Weight(t) 8.6 11.8 17.5 27.5
Power 380v,50Hz
Librication System Double pump motor power 2X0.31kW
Safety Alternative double pump oil supply;machine stops automatically without oil flow or oil pressure.water cooling,motor warm start in winter.
Overall dimension (LxWxH) 820X520X1270
Gasoline tank heating power 2KW

The Fourth Stage: Cleaning the Finished Product

After cleaning by the sand washing machine, the stone making process is basically completed, and the final stone particles are transferred by belt conveyor.

We have said the whole stone making process. If you want to know more informations about the crusher, you can visit Aimix’s website. You can learn more detailed knowledge about the crushing machine, such as: stone crusher plant video, crusher’s components photos, etc.

Stone Crusher Project Report:

Aimix’s crusher has been successfully exported to many countries. In addition,  all of our machines have made outstanding contributions in mining crushing industry. Therefore, our stone crusher project has been appreciated by all the customers. In addition, we are committed to manufacture the perfect product. So, we will try our best to solve the current problems with our machines and produce the best crusher for all the customers. Besides, we will always make stone crusher plant project report to conclude the problems we meet and make our product better.

Stone Crusher Images:

You will see many stone crusher machine images and the related crusher machines by visiting Aimix’s website. And our website has introduced more than 20 kinds of crusher equipments. Besides, you can also know the detailed informations about stone crusher spare parts. And we will give you the most professional solutions about the problem of crusher machine.

Stone Crusher Machine Manufacturer:

There are countlesscrusher machine manufacturers around the world. However, Not all manufacturers are reliable. Some manufacturers have high machines’ prices, and some manufacturers do not have high quality equipments. They can not be called reliable suppliers. In any case, you should choose a professional stone crushing machine suppliers from numerous mining machinery manufacturer.

So far, Aimix has done stone crushing business for more than 30 years. And it can supply customers from all over the world with the following equipments: jaw crusher, impact crusher, cone crusher, gravel crusher, sand making production line, sand making machine, mobile crushing plant, vibrating screen, and so on. Besides, Our products have been delivered to more than 60 countries, such as Algeria, Australia, Bhutan, Bolivia, Brazil, Cambodia, Congo, Egypt, France, India and so on. Therefore, you can choose us without hesitation.

You can visit our website to know more products and get more informations. Besides, We can show you more informations about the crusher you want to purchase.

As one of the reliable crusher supplier, Aimix has developed and manufactured crushing machines and the related products for more than 30 years.  Due to the high quality and reasonable price, all of our machines are popular with our customers. Of course, we have a superior stone crusher factory to manufacture all the popular machines. Moreover, all the crushing machines have perfect stone crusher plant layout to meet different crushing demands.

There are many manufacturers in stone crushing industry. Therefore, it is self-evident that choosing a suitable supplier is very crucial. Aimix is reliable because we ensure our products’ quality. In recent years, we have built stone crusher machine project in many countries.

If you need to purchase a stone crusher machine or a coal cruhser machine or other related equipments, please don’t hesitate to choose Aimix. You can send us an e-mail or contact us online, we will show you more informations before you buy our machines. We will provide you the best products!

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