Crusher-Plant

Crusher Plant

Crusher plant, which is also called crushing and screening machine, is a set of equipments which could crush large block material by multi-stage crushing and screening on the basis of specific discharge specifications. And users can adopt different disposition form according to the variety and size of raw material and the requirement of finished material. Crushing plants are mainly applied to the processing of the materials which need to be moved frequently in the following industry: metallurgy, chemical industry, building material, hydroelectric and so on. Moreover, they can crush liquid stone in expressway, railway, and water and electricity engineering.

The crushing plant has brought new prospect to mining industry. Traditional crushing mining  machine has high cost, and personnel safety can not be guaranteed. So mine accidents occur frequently in recent years. Fortunately, with the successful development of crush plant, mining machinery shows the trend of digitization, integration and knowledge. And crusher plant has becoming the leader of mining machinery.

In addition, crush plant mainly consists of mobile crushing screening plant and fixed crushing plant. Here, Aimix will give you the detailed description of this two kinds of crusher plant machines.

Mobile Crushing Plant:

We all know that urban pollution is becoming more and more serious and the reuse of renewable energy is limited. With the strengthening of environmental awareness, we have paid more attention to urbanization pollution. Mobile crushing plant turns ‘garbage’ into ‘energy’, and it can effectively process urban constructions.

Besides, Aimix’s mobile crushing plants for sale adopt advanced producing technology and designing concept, so they have many superior advantages:

1. The installation form of the entire set of equipments can not only eliminate the installation of complex site infrastructure, but also reduce the material loss and time loss. The reasonable and compact space layout of the set of equipments can improve the flexibility of site stationing.

2. This kind of crushing and screening equipment is flexible and the car chassis is high, so it is convenient for running on the ordinary highway and the rugged road in crushing areas. It saves time for stationing at the construction site. Moreover, it is easier to locate in the reasonable construction area, and it provides more flexible space and reasonable layout configuration for overall crushing process.

3. The whole set of stone crusher plant can work individually or work together by combining flexibly on the basis of  coarse crushing and fine crushing.

4. The plant can greatly reduce the transportation costs, because materials need not to be transported to next process location remotely. All the machines used in the whole process are in the same place.

5. Unloading hopper also has some excellent features. In addition to providing the flexibility of diverse configuration for the material delivery, unloading hopper can also supply power to the process system specifically.

AIM938JC80-mobile-crushing-plant
AIM938JC80-mobile-crushing-plant
Type: AIM938JC80
Transportation length(mm): 12600
Transportation width(mm): 2600
Transportation height(mm): 3870
Weight(t): 39
Jaw crusher model: JC80
Max feed size(mm): 500
discharging mouth adjusting range(mm): 50-150
Capacity(t/h): 85-275
Vibrating Feeder Model: ZSW380×95
The main belt machine type: B800×8.5M
Side out belt model(optional): B500×3M

AIM1149JC98-mobile-crushing-plant
AIM1149JC98-mobile-crushing-plant
Type: AIM1149JC98
Transportation length(mm): 13500
Transportation width(mm): 2700
Transportation height(mm): 4200
Weight(t): 57
Jaw crusher model: JC98
Max feed size(mm): 550
discharging mouth adjusting range(mm): 75-175
Capacity(t/h): 110-350
Vibrating Feeder Model: ZSW420×110
The main belt machine type: B1000×9.5M
Side out belt model(optional): B650×3.5M

Technical parameters of Aimix’s Crusher Plant:

 Model AIM938JC80 AIM1149JC98 AIM1349JC110 AIM1349JC125
Transportation length(mm) 12600 13500 14500 15200
Transportation width(mm) 2600 2700 2800 2900
Transportation height(mm) 3870 4200 4450 4500
Max length(mm) 12500 14000 16100 16700
Max width(mm) 4100 4500 5100 5100
Max height(mm) 4100 4900 5000 5300
Weight(t) 39 57 55 65
Tire configuration tandem axle tandem axle tandem axle tandem axle
Jaw crusher model JC80 JC98 JC110 JC125
Max feed size (mm) 500 550 660 800
discharging mouth adjusting range(mm) 50-150 75-175 100-200 125-225
capacity(t/h) 85-275 110-350 215-510 280-650
Vibrating Feeder Model ZSW380×95 ZSW420×110 ZSW490×130 ZSW490×130
The main belt machine type B800×8.5M B1000×9.5M B1000×11M B1200×11M
Side out belt model(optional) B500×3M B650×3.5M B650×4.5M B650×4M
Generator model(optional)(kw) 200 250 270 400
de-ironing separator model (optional) RCYD(C)-8 RCYD(C)-10 RCYD(C)-10 RCYD(C)-12
AIM938F1210-mobile-crushing-plant
AIM938F1210-mobile-crushing-plant
Type: AIM938F1210
Transportation length(mm): 12000
Transportation width(mm): 2550
Transportation height(mm): 3900
Weight(t): 39
Impact crusher model: PF-1210
Max feed size(mm): 350
discharging mouth adjusting range(mm): 70-130
Vibrating Feeder Model: ZSW950*3800
The main belt machine type: B800×8.5M

mobile-crushing-plant in Tajikistan
mobile-crushing-plant in Tajikisatn
Type: AIM938FW1214
Transportation length(mm): 12000
Transportation width(mm): 2550
Transportation height(mm): 3900
Weight(t): 44
Impact crusher model: PF-1214
Max feed size(mm): 350
discharging mouth adjusting range(mm): 100-180
Vibrating Feeder Model: ZSW950*3800
The main belt machine type: B800×8.5M

Technical parameters of Aimix’s Crusher Plant:

Model AIM938F1210 AIM938FW1214 AIM1149F1315 AIM1349HD1110 AIM1349HD1315
Transportation length(mm) 12000 12000 13900 15450 15450
Transportation width(mm) 2550 2550 2900 2950 2950
Transportation height(mm) 3900 3900 4450 4500 4500
Max length(mm) 12500 12500 13900 15450 15450
Max width(mm) 3250 3260 3250 3250 3250
Max height(mm) 5100 5200 5200 5200 5200
Weight(t) 39 44 54 62 62
Impact crusher model PF-1210 PF-1214 PF-1315 HD1110 HD1315
Max feed size (mm) 350 350 500 400 700
discharging mouth adjusting range(mm) 70-130 100-180 130-250 112 280
Vibrating Feeder Model ZSW950×3800 ZSW950×3800 ZSW110×4900 ZSW130×4900 ZSW130×4900
The main belt machine type B800×8.5M B800×8.5M B1000×9.5M B800×11M B1200×11M
Side out belt  model(optional) B500×3.2M B500×3.2M B600×4M B650×4M B650×4M
Generator model(optional)(kw) 320 320 400 320 440
de-ironing separator model (optional) RCYD(C)-8 RCYD(C)-8 RCYD(C)-10 RCYD(C)-8 RCYD(C)-12
AIM3S154PSG09-mobile-crushing-plant
AIM3S154PSG09-mobile-crushing-plant
Type: AIM3S154PSG09
Transportation length(mm): 14500
Transportation width(mm): 3000
Transportation height(mm): 4400
Max length(mm): 17000
Max width(mm): 3400
Max height(mm): 5800
Weight(t): 34.5
Cone crusher model: PSG09
Discharging belt conveyor: B650×15M×2
Under the vibrating screen: B800×7M
vibrating screen model: 3YZS1545

Technical parameters of Crusher Plant:

Type AIM3S154PSG09 AIM3S185PSG130 AIM3S216HP300
Transportation length(mm) 14500 15000 16000
Transportation width(mm) 3000 3000 4550
Transportation height(mm) 4400 4500 17000
Max length(mm) 17000 16000 4600
Max width(mm) 3400 3900 6900
Max height(mm) 5800 6500 4700
Weight(t) 34.5 49.5 41
cone crusher PSG09 PSG130 HP300
Discharging belt conveyor B650×15M×2 B800×15M×2 B800×15M×2
Return belt conveyor 1 B650×14M B800×14M B800×16M
Return belt conveyor 2 B500×15M B800×6M B800×15M×2
Under the vibrating screen B800×7M B800×8M B800×9M
vibrating screen model 3YZS1545 3YZS1854 3YZS2160

Fixed Crushing Plant:

The fixed crush plant also called fixed crushing and screening plant. Moreover, it includes fully fixed crushing plant and semi – fixed crushing plant.

1. Fully fixed crush plant. It is usually fixed in a specific place. In most cases, it is located in the surface of the open pit mine, and some are located in the bottom of the open pit. The fully fixed plant is the type which is mainly adopted before 1980s. It needs long construction time and high cost. Besides, with the extending of mining range, the transport distance will increasing, and the car freight will also increasing.

2. Semi – fixed crushing plant. It is usually composed of crushers, belt conveyors and other equipments, and its height is about 30m. When the whole set of crushing screening plant needs to be moved to a new location, every part needs to be dismantled, and the individual part is transported by the carrier and reassembled in the new location. In general, the location period is about 10 years, and the transfer work will take about a few weeks.

Compared with the mobile crusher plant design, the fixed crush plant has no tires. In view of the present situation of construction waste disposal, the mobile crush plant has obvious advantage.

However, with the maturity of construction waste processing technology, the fixed crushing plant will also have a very good development prospect. Both fixed plant and mobile plant have their own superior features, you should choose a kind of crushing plant according to your actual needs. If you are not sure which one to choose, you can contact Aimix. We will give you the best solution.

Crushing Plant Layout:

Crusher plant is mainly consists of jaw crusher, impact crusher, cone crusher, sand vibrating screen, belt conveyor and other equipments. And it is a multistage combination of machines. In order to adapt to different working environments and users’ demands, its layout has several kinds of forms.

According to the requirements of different crushing operations, crushing plant can be combined into two processes : “first crush and then screen” and “first screen and then crush”. The crushing plant can be combined into coarse crushing system and fine crushing system according to customers’ actual needs, it can also be combined into three stages: coarse crushing, crushing and fine crushing. Moreover, it can also work individually and its layout has great flexibility.

crusher-plant-process
crusher-plant-process

Working Principle of Crushing Screening Equipment:

As for crushing plants’ working principle, Aimix’s experts give customers the explanation. Materials in the bucket elevator can be evenly transported to the crushing plant by the feeder. After materials primary crushed by crushing machine, the crusher and the circular vibrating screen can form a closed circuit system to achieve materials’ cyclic crushing. The materials, which meet the size requirements, can be discharged. We can also remove the circular vibrating screen on the basis of the actual production needs. In this way, materials can be primary crushed directly, and then be processed by crusher and other crushing machines.

In mining machinery industry, there are many crushing plant manufacturers. And all of them can produce many types of crusher machines. Then where should you purchase a crush plant? Here, I recommend you Aimix Group. Aimix, a professional mining machinery supplier, has many kinds of crushing and screening plants for sale, such as: crawler crushing plant, jaw type crushing plant, impact mobile crushing plant and so on.

We can customize all kinds of cone rock crusher machines according to your actual requirements. You can send an e-mail to us for more detailed informations, and we will provide you the best products and the most professional services!

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