basalt crushing plant

Basalt Crushing Plant

Nowadays, basalt material has more and more wide application. So the processing of basalt material is becoming increasingly important. Therefore, Aimix has designed and manufactured a kind of superior basalt crusher in order to process more basalt materials. Aimix’s basalt crusher can turns various types of basalt materials into required small particles. Consequently, the crusher machine has a promising prospect.

basalt-crushing-plant-materials
basalt-crushing-plant-materials

Excellent Features of Basalt Crushing Plant:

Aimix adopts advanced technology, unique concept and reasonable design to manufacture basalt crushers. So, all of our cobblestone crusher machines have many excellent features:

Firstly, the clearance between the plate and the hammer can be adjusted conveniently, and the particle size can be controlled effectively;

Secondly, the ore is broken along the joint surface, so the power consumption is low and the crushing efficiency is high;

Thirdly, high chromium plate hammer has good impact resistance and abrasion resistance, and it also has powerful impact force;

Lastly, crushing ratio of the rock crushing equipment is large, and the ratio can reach to 40%. So it can simplify the crushing process, can make the three section crushing into two or one section crushing, and reduce the equipment cost of the mineral processing factory.

Basalt Crushing Process Line:

Here, Aimix will introduce you more informations about the basalt crushing plant. In fact, a complete basalt crushing process line includes several kinds of basalt crusher machines. let me give you a detailed description of the processing line.

First stage: coarsely crushing

The crusher machine mainly used in this stage is a jaw crusher. The original basalt material is transported into the crusher machine by a vibrating feeder. And then the basalt material is coarsely crushed by the jaw crusher. In addition, this kind of crusher machine has low noise, less dust, high crushing ratio, uniform product size, etc. The crushing cavity is depth and has no dead zone, so the feeding ability and capacity will be greatly improved.

PE200-350 jaw crusher
PE200-350 jaw crusher
Model: PE-200*350
Feed opening size(mm): 200*350
Max.Feeding size(mm):180
Adjusting range of discharge opening(mm):18-70
Processing capacity(t/h): 3-10
Rotation speed of eccentric shaft(r/min):260
Mixing power(kw): 11
Total weight(T): 1.5
Dimension(L*W*H)(mm): 1000*870*990

Specifications of Jaw Crusher:

(Model) Feed opening size(mm) Max.Feeding size(mm Adjusting range of discharge opening(mm) Processing capacity

(t/h)

Rotation speed of eccentric shaft(r/min Mixing power(kw) Total weight(T) Dimension(L*W*H)(mm)
PE-150*250 150*250 125 10-40 1-3 250 5.5 0.8 720*660*850
PE-200*300 200*300 180 15-50 2-6 260 7.5 1.2 910*750*900
PE-200*350 200*350 180 18-70 3-10 260 11 1.5 100*870*990
PE-250*400 250*400 210 20-60 5-10 300 15 2.8 1300*1090*1270
PE-400*600 400*600 340 40-100 16-60 275 30 7 1730*1730*1630
PE-500*750 500*750 425 50-100 40-110 275 55 12 1980*2080*1870
PE-600*750 600*750 500 150-200 80-240 275 55 15.8 2070*2000*1920
PE-600*900 600*900 500 65-160 50-180 250 55 17 2190*2206*2300
PE-750*1060 750*1060 630 80-140 110-320 250 110 29 2660*2430*2800
PE-800*1060 800*1060 640 130-190 130-330 250 110 29.8 2710*2430*2800
PE-830*1060 830*1060 650 160-220 150-336 250 110 30.7 2740*2430*2800
PE-870*1060 870*1060 660 200-260 190-336 250 110 31.5 2810*2430*2800

Second stage: secondly crushing

We usually use an impact crusher or a hydraulic cone crusher in this crushing stage. Impact crusher can crush materials which size are from 100mm to 500mm. And this kind of crusher has large crushing ratio. Besides, the finished material has very good shape. The hydraulic cone crusher realizes the effective combination of high performance crushing chamber and high crushing frequency. Both of the crushers have their own advantages, we should choose the crusher according to actual requirements.

PSG900-cone-crusher
PSG900-cone-crusher
Type: PSG900
Model: 0910
Diemeter of large end of crushing cone(mm): 914
Adjusting range of discharging opening(mm): 9-22
Feed opening size of the open edges when recommending the min discharge opening
(mm):
102
Max feed size(mm): 85
Processing capacity(t/h): 45-91
Main motor power(kw): 75
Weight(kg): 9980

Technical Parameters of the Crusher:

Type Model Diemeter of large end of crushing cone(mm) Adjusting range of discharging opening(mm) Feed opening size of the open edges when recommending the min discharge opening(mm) Max feed size(mm) Processing capacity (t/h) Main motor power(kw) Weight(kg)
PSG 900 0910 914

(3’)

9-22 102 85 45-91 75 9980
0917 13-38 175 150 59-163
0904 3-13 41 35 27-90
0906 3-16 76 65 27-100
PSG1300 1313 1295

( 4+1/4’)

13-31 137 115 108-181 160 22460
1321 16-38 210 178 132-253
1324 19-51 241 205 172=349
1306 3-16 64 54 36-163
1308 6-16 89 76 82-163
1310 8-25 105 89 109-227
PSG

1600

1620 1676

(5+1/2’)

16-38 209 178 181-327 250 43270
1624 22-51 241 205 258-417
1626 25-64 269 228 299-635
1607 5-13 70 60 90-209
1608 6-19 89 76 136-281
1613 10-25 133 113 190-336
PSG2100 2127 7’ 19-38 278 236 544-1034 400 86730
2133 25-51 334 284 862-1424
2136 31-64 369 314 1125-1814
2110 5-16 105 89 218-463
2113 10-19 133 113 404-580
2117 13-25 178 151 517-680

Third stage: screening

We often use a vibrating screen machine to screen the crushed materials in this stage. The high frequency vibrating screen has high efficiency, light quality, compact design, etc. It can meet almost all kinds of screening demands. After two stages of crushing, the basalt materials can be sieved into different specifications: such as 0-5mm, 5-10mm, 10-20mm and so on.

2YK1225-vibrating-screen
2YK1225-vibrating-screen
Model: 2YK1225
Number of screen: 2
Screen area(㎡): 6
Maximum feed size(mm): 400
Capacity(m3/h): 8-60
Vibration power(r/min): 800-970
Double amplitude(mm): 8
Motor power(kw): 5.5
Sieve angle(°): 20
Total weight(kg): 3500
Long * wide * high(mm): 2930*1860*870

Specifications of Aimix’s Vibrating Sieve:

Model Number of screen Screen area(㎡) Screen size
(mm)
Maximum feed size

(mm)

Capacity(m³/h) Vibration power

(r/min)

Double amplitude

(mm)

Motor power

(kw)

Sieve angle(°) Screen size(mm) Total weight(kg) Long * wide * high(mm)
2YK1225 2 6 4-50 400 8-60 800-970 8 5.5 20 1200×2500 3500 2930×1860×870
3YK1225 3 9 4-50 400 10-70 800-970 8 5.5 20 1200×2500 3850 3070×1860×1210
2YK1230 2 7.2 4-50 400 12-78 800-970 8 7.5 20 1200×3000 4200 3430×1860×870
3YK1230 3 10.8 4-50 400 13-80 800-970 8 7.5 20 1200×3700 4600 3570×1860×1210
2YK1237 2 8.88 4-50 400 15-86 800-970 8 7.5 20 1200×3700 4600 4050×1860×870
3YK1237 3 13.32 4-50 400 16-90 800-970 8 7.5 20 1500×3500 5200 4270×1860×1210
2YK1535 2 10.5 5-50 400 20-125 800-970 8 11 20 1500×3500 5890 4120×2210×1230
3YK1535 3 15.75 5-50 400 21-125 800-970 8 11 20 1500×3500 6700 4360×2210×1610
2YK1545 2 13.5 5-50 400 22-150 800-970 8 15 20 1500×4500 6330 5120×2210×1230
3YK1545 3 20.25 5-50 400 22-150 800-970 8 15 20 1500×4500 6800 5360×2210×1610
4YK1545 4 27 5-50 400 22-155 800-970 8 18.5 20 1500×4500 7800 5930×2210×2060
2YK1548 2 14.4 5-50 400 22.5-162 800-970 8 15 20 1500×4800 6980 5420×2210×1230
3YK1548 3 21.6 5-50 400 22.5-162 800-970 11 15 20 1500×4800 7700 5660×2210×1610
4YK1548 4 28.8 5-50 400 22.5-162 800-970 8 18.5 20 1500×4800 8700 6230×2210×2060
2YK1848 2 17.28 5-80 400 25-206 750 8 15 20 1800×4800 9080 5420×2550×1420

This is how does the whole basalt crushing process line work. If you still have any question, please don’t hesitate to contact us online or send us an e-mail. We will provide you the most professional answers. In addition, Aimix has all kinds of basalt crusher plants and other related crusher machines for sale. If you want to purchase a crusher machine, please choose us!

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